KYB MANUFACTURING CZECH PARDUBICE

Production plant for the automotive industry components

The Japanese manufacturing plant KYB is among the largest manufacturers of shock absorbers for automobiles in the world. KYB Manufacturing Czech, Ltd. Pardubice (KMCZ) was established in 2003 as an enterprise for the production of shock absorbers. It is one of the largest manufacturers of car shock absorbers, which currently covers the main demand of the automotive market. The company now has about 600 employees.

KMCZ's major customers include Cologne carmaker TPCA, Toyota in France and in England, the Hungarian branch Suzuki, Nissan in England, Russia and Spain, Renault in Slovenia and France, and Daimler in France. A part of an ongoing business focus is also the production of spare parts for the European, South American, Middle Eastern and Russian markets.

The new building of KMCZ provides a modern working environment, with a pleasant dining facilities and fitted changing rooms. Measurement and regulation on building with an energy efficient savings is ensured by the control station connected to the Building Management System - the BMS dispatching center. Control systems are interconnected through the Ethernet network to communicate with each other and are connected to the dispatching control room.

Manufacturing hall for the production of car shock absorbers

Description of the project solution

• Installation and commissioning of a complete building management system technologies
• Comprehensive management and regulation of air handling units with gas heating
• Management technology system for heating and cooling
• Technology integration (compressors, gas boilers, cogeneration units, diesel generator, electrical power consumption, high voltage) into BMS
• Integrated management technology system for the office space
• Centralization of technology equipment is ensured by using a central, controlling dispatching center
• Remote monitoring and evaluation of the energy consumption meters through communication networks (electricity meters, heat and cold metering data)

BMS section

• Establishment of the central dispatching center with a graphic design interface SCADA
• Interface for the remote access to the control dispatching center through the WebServer

Graphic program rendition & visualization

Monitoring screen renditions and visualizations